Insacal® Batch Rig

Mobile calibration of tank load cells

Are you spending valuable time validating batch volumes using manual methods, external reference tanks or laboratory equipment - often requiring process interruptions and extensive documentation?

With Insacal Batch Rig, you can calibrate batch systems directly on-site under real process conditions, without removing equipment, dismounting tanks or interrupting planned production activities.

The mobile calibration rig verifies batch volumes or mass using a highly accurate and traceable mass measurement principle, enabling documented calibration in regulated production environments.

Developed for pharmaceutical and regulated industries.

For sales or commercial inquiries please contact us at mail@insatech.com

Why Choose Insacal for Batch Calibration?

Insacal Batch Rig ensures reliable, accurate and traceable batch verification — directly in the production area.

By combining controlled filling, a stable Coriolis mass flow meter and documented workflows, it:

Reduces downtime
Calibration is performed on-site, avoiding unnecessary transport and reinstallation.

Improves traceability
Documented calibration results suitable for quality and validation purposes.

Supports compliance
Developed according to recognised standards and suitable for regulated environments.

Ensures repeatability
Controlled batch computer and valve system provide stable and reproducible calibration points.

Increases flexibility
Mobile design allows use across multiple tanks and production areas.

With Insacal Batch Rig, batch verification becomes structured, controlled and easier to integrate into routine maintenance.

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How It Works

Water is pumped into the tank to defined calibration points, and the measurements from the Unit Under Test (UUT) are compared with the master meter on the rig.

Calibration is carried out using a highly accurate and stable Coriolis mass flow meter combined with a batch computer and control valve to ensure the defined quantity is added at each point.

Designed for Regulated Production

Insacal Batch Rig is developed with focus on operating costs, user friendliness, accuracy and documentation.

All wet parts are designed for CIP and SIP. The compact mobile design allows the rig to fit through standard industrial doors and elevators.

Each unit is delivered tested and calibrated, ready for use in laboratory and production environments.

Service and Support

Annual calibration and periodic inspection ensure continued performance and compliance.

Insatech supports the Insacal Batch Rig throughout its lifetime with service, training and technical support — ensuring stable performance and documented traceability.

A Structured Approach to Batch Verification

By combining on-site use, controlled filling, accurate mass and volume measurement and documented workflows, Insacal Batch Rig supports a structured approach to quantity verification.

The system is developed with focus on operating costs, user friendliness, accuracy and documentation, witch providing a reliable tool for calibration in regulated production environments.

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