Traditionally, calibrating a conductivity sensor requires dismounting from the production line and performing the calibration with a standard solution - either at-line or in a calibration laboratory. 

This approach comes with several disadvantages: 

  • Interruption of production 
  • Introduction of additional uncertainty and operational risks
  • Increasing risk of contaminating the production line

Insacal Conductivity Solution

When calibrating conductivity, the calibration method must reflect how the equipment is used on site. In some cases, the calibration setup must be an exact replica of the field installation; if this is not possible, the sensor must be calibrated or verified in a closed loop. 

With Insacal Conductivity portfolie you can verify or calibrate in-line conductivity sensors without removing them from production - eliminating contamination risks, reducing measurement uncertainty, and avoiding process interruptions. 

Traceable Measurement Principle

Insacal Conductivity Meter operates by direct comparison between the unit under test (UUT) and a high-accuracy reference cell, calibrated against primary standards from Danish Fundamental Metrology (DFM). This provides full traceability and very low measurement uncertainty.
This direct comparison ensures traceble, repeatable results under real operating conditions.

Benefits Across Roles

For Calibration Technicians: Fast, repeatable procedures with minimal handling and setup.

For QA and validation: Full traceability, GMP compliance and reduced risk of deviations.

For metrology teams: Low measurement uncertainty and traceable calibration chain to national standards. 

Designed for Hygienic Calibration of In-line Sensors

The system’s stainless-steel flow design allows calibration under real process conditions, minimising contamination risk. All wetted parts are CIP/SIP-compliant, and the housing is made from AISI 304 stainless steel for cleanroom use.

Each unit is factory-tested, calibrated, and delivered ready for use in both laboratory and on-site environments - from UPW/WFI to higher-conductivity ranges.

Need help understanding how Insacal Conductivity Works in Your Process?

If you are unsure how the Insacal Conductivity portfolio works, or whether it is the right solution for your process, feel free to reach out to us. 

DOMO Website
KONTAKT VORES EKSPERT

Dorte Krüger Molin

Export Manager


Tel.: +45 2761 4503

Email: Dorte.Molin@insatech.com 

Write to Dorte

How Insacal Conductivity EC Meter Is Calibrated

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