Insacal Flow Rig is available in several standard configurations and can be adapted to specific process requirements. Each model is designed to cover a defined flow range while maintaining high accuracy under real process conditions.

Choosing the Right Configuration

The differences between models are primarily defined by flow range, but also by how the system is configured to match your process requirements.

Typical configuration differences include:

  • Flow range and number of flow meters
  • Compact vs. extended rig design
  • ATEX requirements
  • Hygienic design level

Low to Medium Flow Range

FR 10 16 9

Insacal FR 10

In-line flow calibration for low flow applications.
5...10.000 kg/h or l/h

FR 30 40 16 9 (1)

Insacal FR 30

Flexible in-line calibration for small to mid-scale production
5...30.000 kg/h or l/h

FR 30 40 16 9 (1)

Insacal FR 40

Standard solution for industrial flow calibration
5...40.000 kg/h or l/h

High Flow Range

FR 50 16 9

Insacal FR 50

In-line calibration for high flow applications
500...50.000 kg/h or l/h

FR 75 16 9

Insacal FR 75

High-capacity in-line calibration for large-scale production.
500...75.000 kg/h or l/h

Flow Range and Measurement Coverage

Each system is configured with one or more flow meters selected to match the required flow range.

A typical flow meter operates with a turndown ratio of approximately 1:20. To ensure accuracy across a wider range, multiple flow meters are combined. This allows reliable calibration from low to high flow within a single system.

Product specifications - depending on model
CIP

Yes

Steam Sterilisable (Steam in place)

Yes

ATEX

Yes (Optional)

Flow Range

5…100.000 kg/h

Accuracy

5…75.000 kg/h: 0,25%

100.000 kg/h is optional with accuracy 0,5%

Pressure

Up to 5 Bar

Temperature

Up to 40 °C

Ambient Temperature

+10…40 °C

Build Material
  • Frame: AISI 304
  • Wetted parts: AISI 316L
  • Flow meters: EN 1.4404/AISI 316L or C22
Surface Roughness

Better than Ra 0,8

Pipework Connection

Flanges or Tri-Clamps

Data Connection to UUT

mA and Pulse

Power Supply

400 VAC, 16 A or 32 A

Dimensions (L × W × H)

1705 x 779 x 1770 mm (Depending on flow range)
Can be delivered to ASME standard

Weight

Drained weight approx. 450 kg (Depending on flow range)

NOTE

Specifications refer to standard configurations.
Exact specifications depend on selected model and configuration.

Kontakt Insatech
For commercial inquiries

Our Sales Team


Tel.: +45 5537 2095

Email: sales@insatech.com

Contact us now

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